X-STREAM
概览
 |  |
Glass Cullet: Removal of Leaded and Heat Resistant Glass from Glass Cullet Streams
For some time, glass ceramics have been causing problems throughout the glass recycling industry. The melting behavior of glass ceramics is different from that of 'normal' glass; therefore, they will not dissolve in the melting tank at the glassworks, or dissolve only with great difficulty. This poses an array of problems; from serious damage and fire-hazard during the production process to defects or inclusions in the final product. The expanded use of glass ceramics and its tendency to turn up in recycling glass is on the rise; and it is problematic for glass collectors and processors to recognize glass ceramics visually when conducting inspection for incoming materials. In conjunction with the rising glass ceramics problem, glass recyclers are also facing the challenge of keeping the lead content of their glass cullet below a certain level, due to the increased stringency of legeslated regulations.
BT-Wolfgang Binder utilizes X-STREAM sensor technology in their REDWAVE XRF G glass sorting systems which offers glass cullet processors the ability to sort glass by elemental composition. The XRF sensor searches for certain elements such as Titanium, Zinc, Zirconium (which are typical markers for glass ceramics) and Lead. The system then efficiently extracts the contaminations by using air jet diversion. The REDWAVE XRF G systems by BT-Wolfgang Binder are capable of processing up to 28 tons/hour of glass cullet, extracting glass ceramics and leaded glass simultaneously.
X-STREAM：金属
| |
Applications:
|  |
Benefits:
- A high level of detection is guaranteed even in the presence of material which is dirty or otherwise contaminated
- Elemental analysis of the feed material
- Color independent recognition is possible (for example, for the sorting of aluminium, zinc, stainless steel)
- Sorting of alloys
Possible applications:
- Sorting of slag: separation of various metals from a mixture of slag and metals
- Sorting of aluminum
- Separation of various impurities of metallic origin (Cu, Zn, VA, brass, Pb, etc.)
- Separation of various impurities of different origin (e.g. wood, plastics) by means of camera technology
- Separation of aluminum alloys with a higher Zn or Cu content
- Sorting of stainless steels
- Separation of impurities such as Cu, Zn, brass, Pb, Sn in pure form and in the form of alloys. A pure fraction of steel / stainless steel is produced
- Separation of stainless steels from a mixture of steel and stainless steel
- Separation of stainless steels with Mo contents according to adjustable Mo concentration
- Separation of stainless steels with Ni contents according to adjustable Ni concentrations
- Sorting of non-ferrous metals and other metals
- Separation of Cu, Zn, brass, etc. in pure fractions
- Production of a pure Cu fraction
- Production of a pure brass fraction
- Separation of Cu, Zn, brass, etc. in pure fractions
- Sorting of precious metals
- Separation of materials containing Au
- Separation of materials containing Ag
- Special applications
- Sorting of Cu tubes
- Separation of Ag soldering joints
- In general: Sorting of various alloys on the basis of differences in the composition of the elements, e.g. presence of an element in alloy A, which is not existent in B and C, etc.
- Sorting of Cu tubes
技术规格
用于分拣废料和碎玻璃的X-STREAM自动XRF系统X-STREAM和X-STREAM：玻璃，是一种可以根据化学成分对材料进行高速自动识别和分拣的系统。这些系统可以快速、准确地分拣废料，将金属、玻璃及矿物的回收提升到了新的水平，从而可使用户获得很高的收益。 |  |
快速准确的分拣技术X-STREAM是一种基于已经验证的X射线荧光（XRF）技术的全自动在线系统，可以根据材料的化学成分对废料进行识别。
| Loading the player… |
一个典型的自动XRF分拣系统由一个集成到传送系统中的光谱仪模块构成，模块中一般包含多个射线管和探测器，可以探测到每个单块废料，并进行分析。只需几毫秒的时间，分拣系统就可以计算出每块废料的化学成分，然后由客户定义的分拣参数将确定是否将这块废料从废料主流中分流出去。
主要规格如下：
- 辨别从氯（Cl）到铀（U）的元素
- 高通量X射线源
- 坚固耐用的固态高分辨率探测器
- 红外摄像头切换
- 毫秒计信号处理速度
- 安全且灵活的软件平台
X-STREAM的软件配置具有很高的灵活性，可使用户在现场快速对软件进行修改，以满足不断变化的标准和新的市场需求。
- 批次模式或连续在线模式
- 与单个部件一起提供，或与完整的交钥匙系统一起提供
- 可由用户轻松地自行定制，以满足各种工艺配置要求
- 可与各种传送机、给料机和分流器配合工作，满足用户在操作性能上的需求
- 可在一种设施中处理多种应用
- 可将多种应用集成到一种设施中
X-STREAM系统采用了一种高产量自动技术，根据高度精细的材料化学成分信息，而不是物理属性，对废料和回收材料进行分拣。使用XRF技术根据元素成分进行分拣，为面临着当前挑战的回收行业引进了新的分拣方式和独特的解决方案，不仅提高了废料的分拣水平，而且还使回收率更接近100%的理想目标。这个独特的系统与涡流感应分选机和介质分离设备协同工作，可以提高回收率，并有助于增长金属和玻璃回收商的资产价值。这个系统还有助于大幅提高加工材料的价值。这套系统具有使用方便、分拣快速、高性价比的特性。
其优势特性如下：
- 完成高准确度的分拣，一般情况下 > 95%
- 进行高效的分离操作，一般情况下 > 90%
- 每小时可以分拣许多吨重的废料
- 具有更改分拣标准的灵活性，以满足市场的要求
- 高价值的产品：只需一次扫查，即可得到准确的结果
- 具有工业级别的坚固耐用性，可以可靠地回收低含量氧化钴
自动XRF传感器技术可以感应到许多不同类型的废料，因此可被用于各种回收行业。从铁类金属碎块中提取铜丸，根据元素成分或合金牌号分拣有色金属，以及分拣玻璃，是X-STREAM技术有益于废料加工行业的众多例子中的几个。奥林巴斯是XRF技术方面的专家，其主要目标是集中精力开发和制造X-Stream传感器。目前，分拣系统制造商BT-Wolfgang binder正在将我们的X-Stream传感器集成到他们的已经过验证的分拣系统中。
要了解更多有关X-STREAM分拣系统的信息，请访问以下网站：BT-Wolfgang Binder GmnbH。
